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Convoluter - Standard + Heavy-Duty

Convoluter
Profiling

Whether you are convoluting viscoelastic foam for mattress toppers or PU foam for packaging, ESCO offers varying convoluter widths for the specific application or industry. Machines may be configured with standard convolution tooling, rollers for splitting/skiving or custom tooling.

  • Overview
  • Standard Features
  • Optional Features
  • Technical Specifications
  • Floor Space Required

Overview

The Model C-RSS convoluter / roll splitter is a rugged unit designed to split flexible and rigid products where thin sheets from slab material are required.

We have incorporated a specially designed quick change feature which makes the changeover from one style of convoluting pattern to another (or to roll stock splitting) simple. This minimizes loss of production time.

Common Applications

Furniture, Packaging, Bedding, Automotive, Medical, Acoustic

Commonly Processed Materials

PUR soft foam, PUR HR foam, PUR rebond foam, viscoelastic, Basotect® and similar flexible foams

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Convoluter Specifications [Downloadable PDF][Opens in New Window]

  • Touch-Screen PLC Controls Mounted To Frame
  • Servo Powered Roller Positioning
  • Teflon Coated Wedge Guide Assembly
  • Precision Blade Sharpener + Dust Collector
  • Powered Adjustable Infeed Table
  • Manually Positioned Fence
  • 10 HP Blade Motor With AC Drive
  • Roller Motor With AC Drive
  • Powered 10 FT Infeed + Outfeed Conveyor
  • Second Guide Fence Fo Infeed Table [Right Or Left]
  • Unwind/Rewind Unit [Up To 6 FT Diameter Roll With 3 IN Core]
  • Additional Set of Rollers For Skiving
  • Main Control Panel Air-Conditioner
  • Roller Compensators For Heavy Loads

Operator Controls

  • Touch-Screen PLC Controls Mounted To Frame
  • Manually Operated Side-Fence With Lock [Right Or Left Side]

Roller Assembly

  • Cast Aluminum Ring Design [Multiple Pattern Configurations]
  • Roller Speed And Position Displayed On Operator Console
  • Roller Diameter : 7.640 IN [194.06 MM]
  • Roller Gap Minimum : 0.020 IN [0.5 MM]
  • Roller Gap Maximum : 6 IN [152 MM]

Table Assembly

  • Infeed Table : 48 IN [1219 MM] Deep X 60 IN [1524 MM], 84 IN [2134 MM] Or 92 IN [2337 MM] Width
  • Side Fence : Manually Operated With Lock [Right Or Left Side]
  • Table Height : Adjustable 36 IN [914 MM] To 42 IN [1067 MM]

Blade Assembly

  • Blade Size : 1.875 IN [48 MM] Wide X 0.035 IN [0.8 MM] Thick [RSS-C-60 ONLY]
  • Blade Size : 2 IN [51 MM] Wide X 0.035 IN [0.8 MM] Thick [RSS-C-84 + RSS-C-92 ONLY]
  • Blade Type : Double-bevel band knife
  • Blade Guide : Wedge guide [replaceable wear guide]
  • Blade Wheels : 25 IN [635 MM] diameter [precision balanced]
  • Blade Motor : 10 HP Variable speed with digital readout
  • Blade Speed : 400-2350 FPM [122-726 M/MIN]
  • Blade Sharpener : Aluminum oxide sharpening wheels

Power Requirements

  • 208/230/460VAC 3-Phase 60 HZ
  • Optional electrics available. Contact your salesperson today.
Standard Convoluter Specifications
Model RSS-C-60 RSS-C-84 RSS-C-92
Cutting Width 60 IN [1524 MM] 84 IN [2134 MM] 92 IN [2337 MM]
Width Of Machine 206 IN [5233 MM] 230 IN [5842 MM] 238 IN [6045 MM]
Height 76 IN [1930 MM]
Floor Space Required
Overall Depth 94.5 IN [2400 MM]
Overall Width 254 IN [6452 MM] 278 IN [7061 MM] 286 IN [7264 MM]
Overall Height 76 IN [1930 MM]
Heavy-Duty Convoluter Specifications
Model RSS-C-63 RSS-C-86 RSS-C-94
Cutting Width 63 IN [1600 MM] 86 IN [2184 MM] 94 IN [2388 MM]
Width Of Machine 209 IN [5309 MM] 233 IN [5918 MM] 241 IN [6121 MM]
Height 69 IN [1753 MM]
Floor Space Required
Depth 110 IN [2794 MM]
Width 257 IN [6528 MM] 287 IN [7290 MM] 289 IN [7341 MM]
Height 69 IN [1753 MM]
Convoluter - Profiling

Profiling

FSR - Foam Sheet Roller
FSR

Roll Compression

RSS - Roll Stock Splitter
RSS

Roll-Stock Splitter

FC-100 - Foam Crusher
FC

Foam Crushing

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