ProfileMatic CNC Dual Wire Saw image

Dual ProfileMatic

The Dual ProfileMatic is the latest in ESCO's development of profile cutting. With both a vertical and horizontal cutting head, the DPW offers a streamlined, integrated solution to fabricating. Designed and built in the United States, the DPW is the fastest abrasive wire machine of its type on the market.


  • Computer controlled, high precision, high-speed machine utilized for block trimming (vertical wire), top trimming (horizontal wire), and cutting of 2D and 3D parts using both wires for shape cutting and slitting
  • Abrasive and fast cutting wire (up to 70 fpm) for cutting a wide range of materials including flexible and rigid polyurethanes, Foamglas, phenolic foam, PIR, fiber and expanded polystyrene (EPS)
  • Special wire minimizes dust
  • Dust collection port below the conveyors
  • Typical examples of cut parts include complex packaging shapes and surfboards
  • Operated from a single console, utilizing powerful and easy to use design, nesting and cutting software; all machine operations and diagnostic data can be viewed
  • Perfect for stack cutting. Process a profile exactly as drawn, minimizing quality control issues
  • Conveyor transport for easy block handling
  • Split conveyor allows the wire to move across the two conveyors between two fully adjustable conveyor bridges
  • Easy integration into existing systems
  • Electronic eye for automatic block positioning and auto start profiles


  • Includes ESCO Draw and ESCO View software, enabling the operator to create shapes and then nest them for the fastest cut time and best yield
  • Software allows the operator to set up and batch jobs for both the vertical and horizontal wire
  • Electronic eye block detection system sees a new block ready for cutting, automating the cutting operation
  • Requires minimal computer training; quick and easy creation of layouts with ESCO View
  • ESCO Draw Pro features ESCO's exclusive Cut Path Generator (CPG), allowing users to nest layouts and have CPG create a wire path; saves hours of CAD labor per week.
  • Supports import of most CAD files through dxf standard
  • Includes a NEMA 12 industrial computer enclosure and houses a standard desktop computer with monitor that can be placed on either side of the machine
  • Saves floor space by nesting multiple machines together


  • Advanced nesting software for maximum block yield and minimal cut time of multiple shapes
  • Control panel air conditioner
  • Wireless remote control


Max Block Height:
36" (914mm)
50" (1270mm)
Max Block Width:
55" (1397mm)
88" (2235mm)
Max Cutting Speed:
70 ft/min (21.33 m/min)
70 ft/min (21.33 m/min)
Floor Space Required:
220" (5588mm)
290" (7366mm)
330" (8382mm)
330" (8382mm)
125" (3175mm)
150" (3810mm)
Shipping weight varies according to model from 7800-8800 lbs (3538-3992 kg).

Advanced Profile Management (APM) Software

Click here to view the Esco Dual-Head video

Request Information

*First (or given) Name:

*Surname (family) Name:

*Your E-Mail Address:

*Your Company:

Phone Number:

Any further information: