Heavy Duty Convoluter Heavy Duty Convoluter Heavy Duty Convoluter Heavy Duty Convoluter


Heavy Duty Convoluter / Roll Splitter


ESCO offers a standard convoluter/roll splitter and a heavy duty version of its convoluter/roll splitter.


The Model HD-C/RSS heavy duty convoluter / roll splitter is a fully computerized, touch-screen operated machine which has a rapid change out roller system. This change out system allows easy implementation of variable zone design patterns for the manufacture of complex mattress designs.


The HD-C/RSS is available in three sizes, with the flagship HD-C-92 (92" or 2337mm) wide capability being ideal for the convolution of the popular King Size and Cal King size mattress sections. Integrate this into an automated line with trim saws, horizontal slitters, and your choice of contour cutting machines and you have a fully automated production system.


ESCO is focused on helping customers that are looking for innovative, competitive edge.


Roll Assembly


  • Cast aluminum ring design allows multiple patterns to be set up across the width of the convoluter
  • Roll drive is 20HP, controlled by an AC frequency drive with digital speed readout
  • Convoluter roll assembly includes keyed shaft with 10.25" (260mm) diameter rings.

Table


  • In-feed table is 48" (1219mm) deep x cutting width. Height from floor is adjustable from 34" (864mm) to 40 " (1016mm).
  • A standard manual positioned lockable guide fence can be ordered for either the right or left sides.

Blades - Blade Motor - Guide - Sharpener


  • A double bevel band knife with a width of 4.0 " (102mm) and a thickness 0.045" (1.14mm) is standard.
  • Blade wheels are 30 " (762mm) diameter and precision balanced.
  • Blade motor is 10 HP, controlled by an AC frequency drive with digital speed readout, 516 to 1700 FPM.
  • Standard blade sharpener is equipped with long life "Norton" composite grinding wheels and is air positioned.
  • Hand wheels adjust both the upper and lower shafts.
  • Automatic blade advance to 2.5" blade width minimum.
  • Servo positioning of the rollers down to 0.20" (.51mm) and up to 8" opening top and 6" opening bottom to accuracy of .01" (.25mm).

Controls and Power Requirement


  • Operator controls are mounted in main electrical cabinet.
  • Available electrics are 460v 3ph 60hz, 230v 3ph 60hz, or 208v 3ph 60hz. Other electrics are available.

Safety Package


Includes operator guards, warning decals blade break switch, main panel disconnect with lock out, blade running warning light, main panel emergency stop button, in feed emergency stop switch, and discharge area emergency stop switch.


Optional Features


  • Additional right or left in feed guide fence.
  • Roll stock splitter rolls, knurled 10.25 " (260mm).

Specifications


 
60
84
92
Cutting Width
60" (1524mm)
84" (2134mm)
92" (2337mm)
Width of Machine
206" (5233mm)
230" (5842mm)
238" (6045mm)
Height
86" (2185mm)
86" (2185mm)
86" (2185mm)

Floor Space Required


 
60
84
92
Depth
88" (2235mm)
88" (2235mm)
88" (2235mm)
Width of Machine
206" (5233mm)
230" (5842mm)
238" (6045mm)
Height
86" (2185mm)
86" (2185mm)
86" (2185mm)

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